Product Description
TY-15 Fully automatic multi-functional commercial sausage filling and knotting all-in-one machine
The TY-15 double card automatic clock in machine has a simple structure, convenient adjustment and maintenance, extremely low failure rate, greatly reducing labor intensity and improving production efficiency. It is an ideal equipment for production in processing enterprises.
The clock in machine adopts a programmable logic controller (PLC) as the core, with a harmonious human-machine interface and a servo motor as the power source. It is a new type of industrial automation equipment that integrates automation technology, computer technology, and communication technology. It has the characteristics of flexible programming, complete functions, high efficiency, and simple operation.
All cams of the clock in machine are processed using a machining center, ensuring curve accuracy and positioning accuracy. And the material and heat treatment process of the cam have been carefully treated, resulting in high smoothness and excellent wear resistance. All connecting rods are made of high-quality cast stainless steel, which has good mechanical properties and corrosion resistance.
The check-in machine has waterproof structures on each side door, which is safe and easy to use and maintain
The clock in machine adopts a fully enclosed control system for electrical control, which can operate in various programming states. It is easy to adjust and has a high degree of automation. Key electrical components such as servo motors are all imported products, ensuring smooth operation, accurate braking, and stepless speed adjustment
This punch in machine can be used online with various filling machines to form an automated production line
This clock in machine can be equipped with punches of four sizes: 15-7, 15-8, 15-9, and 15-10, and corresponding aluminum Great Wall buckles of four sizes: 15-7, 15-8, 15-9, and 15-10 are selected.
The check-in machine uses a disc mounted Great Wall buckle, which has high buckle strength and beautiful buckle shape. The packaging ends are firm and tight, and the product is isolated from the outside, with a long shelf life.
The punching machine has two stretching lengths, 40 and 60mm, which can change the fullness of the filled product.
This clock in machine has an automatic cutting function, with any selection of 1-999 pieces
Explanation:
The materials sealed by this clock in machine must be able to be squeezed open, and the blocky particles inside the materials must be soft. Our company is not responsible for any consequences caused by sealing other materials
1.Main technical parameters
1.Center height: 1000mm adjustable
2.Production speed: Single machine maximum 120 times/minute (recommended to use 70-90 times/minute)
3.Motor: Xinjie servo motor;Maximum speed 1500r/min, power 2.7Kw
4. Power supply:~380V 50Hz
5. Gas source: Working pressure 0.5~0.6 Mpa, gas consumption 0.096 cubic meters/hour.
6. Punch: Four specifications of 15-7, 15-8, 15-9, and 15-10 (one is randomly provided)
7. Suitable for Great Wall buckles: 15-7, 15-8, 15-9, 15-10 aluminum buckles.
8. Applicable packaging materials: various specifications of nylon film, nylon composite film, PVDC film, etc
9. Packaging diameter corresponding to each mold: (adjustable with film thickness)
| Mould |
15-7 |
15- |
15-9 |
15-10 |
| Packaging Diameter |
40~60 |
60~100 |
80~120 |
100~140 |
10.Dimension:850X900X1588(mm)
11.Machine weight:500Kg
Equipment transportation, installation and commissioning
1. Transportation
The check-in machine is transported as a whole and can be loaded, unloaded, and transported with a forklift or crane. It can only be loaded at the bottom of the machine base or at the four legs of the lifting machine base. It is strictly prohibited to shovel or lift the machine head! This can cause the main transmission mechanism to detach and damage, and endanger the safety of the carrier. Avoid strong impacts and collisions during transportation. When transporting wooden boxes of this machine, they should not be upside down, placed on the side, or tilted too much. A small range of movement can also be achieved through the use of a random accessory car: the legs at the casters are screwed in until the casters land, the round head at the front of the car is inserted into the ball socket of the hanging ear, and the handle of the car is pressed down to lift the base and pull it
2. Installation position
This clock in machine must not be installed in areas with corrosive substances, 800mm away from the wall for easy maintenance and repair
The movable foot of the clock in machine can be rotated in and out to adjust the high bottom and horizontal stability of the machine
3. Debugging
Before switching on the power supply, the commissioning personnel shall first tighten the wiring terminals on the distribution board to avoid the looseness of terminals that may be caused by long-distance transportation.
Install the Great Wall chuck onto the bracket and thread the two rows of clips into the guide channel, as shown in Figure 1:
Rotate the buckle feeding lever in the direction of the arrow in Figure 2 to feed the two rows of buckles into place to the lower punch,As shown in Figure 3. Release the buckle feeding lever, and the buckle will automatically be compressed.
- First, turn the handwheel counterclockwise by hand and observe for any interference between the upper and lower punches. Then set the clock in speed to 5 pieces/minute, press the "buckle" button (as shown in Figure 4), and single out once. At this point, the left hand wheel of the body should rotate counterclockwise and smoothly. If abnormal sounds or phenomena occur, immediately press the emergency stop button next to the handwheel (see the schematic diagram of the entire machine).
III. Use and Adjustment
1. Adjustment of the height from the work center to the ground
This height refers to the height from the center of the retraction plate to the ground, which should be consistent with the height from the center of the filling pipe of the filling machine to the ground. Adjust the anchor bolts at the bottom of the machine base separately, and the upper plane of the machine base should be kept basically horizontal
2. Adjustment of the shrink plate (as shown in Figure 5)
Adjustment of the position of the closing relative to the center of the punch: "Release the locking nuts A, B, C, D", turn the two "middle adjustment sleeves" respectively, and turn the handwheel to observe the relative position of the middle closing and the center of the punch when the contraction plate is closed. When the center coincides with the center of the punch and the closing size is appropriate, lock the "locking nuts A, B, C, D". When replacing the packaging film, the opening size of the shrink plate must be adjusted accordingly according to the diameter of the packaging material used, so that the material in the middle of the casing can be squeezed clean and easily punched in. At this time, the top screw and the marathon screw should be adjusted to change the closing size, but the locking nuts A, B, C, and D cannot or do not need to be adjusted to change the position of the closing relative to the center of the punch. (This position has been pre adjusted to fit when leaving the factory).
*When the diameter of the packaging film becomes smaller or the thickness becomes much thinner, this should be done: turn the top screw clockwise (loosen the locking screw and marathon screw first) and observe that the closure becomes smaller to fit, then tighten the locking screw and marathon screw.
*When the diameter of the packaging film increases or the thickness becomes much thicker, it should be done as follows: turn the marathon screw clockwise (loosen the locking screw and top screw first) and observe the tightening to fit, then tighten the locking screw and top screw.
Attention: When the contraction board is closed, the left side has a small opening and the right side has a large opening, so that when the contraction board is closed and stretched, the left contraction board clamps the casing tightly. The right contraction board can ensure the casing passes smoothly and squeeze out the materials at the clamping position
- Adjustment of the tightness of the nylon sleeve (material anti fall device) (as shown in Figure 6)
- The adjustment of the packaging regulator should be carried out during production. If the adjustment is too loose, the material will flow back, affecting the quantity. If the adjustment is too tight, the filling will be too full, and when the shrink plate is tightly stretched, it is easy to squeeze out the aluminum buckle or crack the packaging film that was hit last time. So it is necessary to adjust according to the actual situation during the production process
- Rotate the "adjusting sleeve" in or out to adjust the tightness of the "polyurethane anti fall ring"
- Randomly equipped with four types of "packaging regulators" corresponding to four types of filling tubes φ 15 φ 20 φ 25 φ 33. Replace the corresponding "packaging regulator" and "filling tube" according to the folding diameter of the packaging.
Adjust the knob in Figure 7 to change the distance between the packaging regulator and the shrink plate, but the minimum distance should be>10. If the distance is too small, there is a possibility of mutual impact and damage.
4. Adjustment of upper and lower punch heads (as shown in Figure 8)
The positions of the upper and lower punches have been adjusted before leaving the factory. After using them for a period of time, if the buckle is not aligned or the clock is not tight, it is necessary to adjust the positions of the upper and lower punches. At this point, it is necessary to cut off the power supply of the entire machine, otherwise it will endanger the safety of the operator
If the clock in is not tight, loosen the "big lock nut" in Figure 8 and turn the "adjustment rod" clockwise (to move the upper punch down by 1.5mm/turn). Do not adjust too much at once to avoid interference and damage from the upper and lower punches! After adjustment, tighten the large lock nut.
If there is movement between the small lock nut and the small screw during clocking in (the clocking speed can be set to 5 times/minute for observation), the small lock nut can be tightened clockwise to lift the small screw up until this phenomenon is eliminated.
5. Replacement of upper punch (as shown in Figure 8)
Remove the upper punch (if the cutter is adjusted to extend for a long time, loosen the cutter cylinder), insert the positioning protrusion of the new punch into the positioning groove of the upper punch, which should be tightly attached and have no gap for good positioning. Tighten the screw and turn the handwheel by hand to observe the cutting buckle section.
6. Replacement of the lower punch (as shown in Figure 8)
Remove the punch and press the two locating surfaces of the new punch tightly as shown in Figure 8, without any dirt in the middle. Tighten the screws. Rotate the handwheel by hand once to observe the cutting section.
7. Replacement of the shift fork shaft (as shown in Figure 8)
When replacing the punch with the same pitch, there is no need to adjust the position of the fork shaft. When changing from 15 pitch to 15 pitch (or vice versa), the fork shaft should be replaced to the small hole farthest from the lower punch. At the same time, adjust the position of the clamping plate.
9. Adjustment of card pressing plate. (As shown in Figure 9)
5, Machine maintenance and upkeep
1. Lubrication
Before each shift, use an oil gun to add an appropriate amount of No. 20 edible machinery oil to the buckle chains and various movable joints inside the machine, and add a few drops of No. 20 edible machinery oil to the joint bearings
Add a small amount of lubricating grease to each cam slide and gear tooth surface every week. Add an appropriate amount of lubricating grease to each oil cup on the right side of the machine body.
Regularly check the oil level in the oil mist eliminator on the rear triple of the machine, and add No. 20 mechanical oil or sewing oil if it is insufficient
2. Needle bearing
The double sealed dustproof needle roller bearing used in this machine generally does not require lubricant during its service life, but it must be regularly checked for any abnormalities. If replacement is necessary, please contact our company
3. Pneumatic control part
This machine controls the electromagnetic pneumatic directional valve of the cutting blade. Under normal circumstances, there is no need for special maintenance. If the action of the cutting blade cylinder is not flexible, the directional valve should be replaced or cleaned with kerosene. Then, press the manual button on the directional valve to check if it is flexible
4. Post shift cleaning
At the end of each shift, use the air spray gun equipped with the machine to blow out the residue inside and outside the machine, and then wipe it clean with a damp cloth. Before cleaning, be sure to turn off the power supply. It is strictly prohibited to rinse directly with water. After cleaning, turn off the air source!
6.List of bearings
| Name |
Qty |
Use |
| Joint bearing SAJK10C |
4 |
Hugging part |
| Bolt type needle roller bearing KP35PP |
2 |
Brace the connecting rod and stretch the connecting rod |
| Bolt type needle roller bearing KP40PP |
2 |
Upper and lower blade bodies |
| Deep groove ball bearing 6207 |
1 |
principal axis |
| Thrust bearing 51120 |
1 |
Column |
| Tapered roller bearing 30206 |
1 |
Camshaft |
7. Maintenance and operation per shift:
1. Check for loose nuts and screws, especially the cam roller bearing locking nut
2. Add oil to each lubrication point.
3. Remove the aluminum shavings and debris accumulated in the lower punch
4. Check if there is any butter in the grooves of each wheel, and if there is any shortage, add it at any time
5. It is strictly prohibited to strike without packaging materials during the operation process. Stacking the clips can cause the punch to crack or the bent arm to break!
6. The clock in speed should not be too high, it is recommended to have 70-90 pieces per minute. Otherwise, it will accelerate the wear of each operation, especially causing damage to the roller bearings inside the cam
7. The touch screen can only be pressed with the belly of your fingers, and cannot be pressed with nails or hard tools, otherwise it may be damaged prematurely.
8. It is strictly prohibited to rinse the touch screen and electrical parts directly with water. Wipe them dry with a cloth
8: Electrical configuration
Servo motor: China Wuxi Xinjie
Human machine interface: China Wuxi Xinjie
Electrical components: Eaton, USA
PLC:China Wuxi Xinjie
Vacuum filler 6500 with automatic hopper lift
description:
The automatic vacuum filling machine is controlled by blade pump, servo motor, touch screen and microcomputer. Automatic feeding, quantitative filling, high-speed twist integration, greatly improve the work efficiency. The filling process is completely in a vacuum state, effectively preventing fat oxidation and proteolysis, reducing the survival of bacteria, and ensuring the bright color of products.
technical parameter:
| NO. |
|
|
| 1 |
model |
ZKG-6500 |
| 2 |
Filling ability |
Direct filling is up to 6,500 kg / h |
| 3 |
outlet pressure |
40 Bar |
4 |
aggregate capacity |
8.8 KW, 380-415V, 50Hz, three-phase
Fill power: 4.5KW
Twist power: 1.8KW
Stirring power: 0.75KW
Lift power: 1KW
Vacuum pump power: 0.75KW) |
5 |
The hopper capacity |
220L |
| 6 |
Component rate |
5-100,000g, with 1.5g of error |
| 7 |
Divide the speed |
maximum.350 copies per min |
8 |
Vacuum pump capacity |
25m³/hour |
| 9 |
weight |
make an appointment.1000kgs |
| 10 |
size |
2210×1400×2150mm |
| 11 |
material quality |
Food grade stainless steel |
Functions and Features
1, using servo motor and servo control driver drive, high precision, high sensitivity.2. Man-machine interface and PLC control, easy to operate.
3. The filling process in the vacuum state can effectively prevent fat oxidation. Reduce the residual bacteria, ensure the product bright color, delicious flavor, greatly extend the shelf life.
4. Electronic controlled vacuum system.
5, with automatic twist, direct filling function, suitable for all kinds of natural casing, collagen casing, smoky casing.
6. Suction of minced meat to compensate for the weight of the first part.
7. The twist speed can be adjusted.
8. It can be matched with cutting machine, division machine, high-speed twisting machine and so on to realize the automatic production line of different products.
9. Have a CE certificate.
Spare parts required for 12 months:
| NO. |
name |
remarks |
| 1 |
O ring |
Φ243×5.3 |
| 2 |
O ring |
Φ48.7×3.55 |
| 3 |
Rubber gaskets for the casing |
Φ12.Φ15.Φ19. |
| 4 |
Rubber gasket lining |
Φ12.Φ15.Φ19. |
| 5 |
Boxed valve regulator |
|
| 6 |
spanner |
|
| 7 |
filling tube |
Ф 18 ,Ф 22,Ф 28,Ф 35 |
| 8 |
Twist tube |
Ф10,Ф12,Ф15,Ф19 |
| 9 |
blade |
1 set (12pcs) |
| 10 |
Twist |
1 set |
| 11 |
proximity switch |
1 set |
| 12 |
locking-in range on synchronization |
T10X480-15 T10X480-32 |
* 220L hopper capacity; hopper
* 200L material car automatic lifting device.
* 12 portion leaves for precise distribution
* Automatic torsional / kink device with housing support
Company Profile:
TAIYUAN MACHINERY EQUIPMENT(DONGGUAN)CO.,LTD is the subsidiary of TAIYUAN GROUNP(CHINA)CO.,LTD.The TaiYuan machinery company is located in 'the world factory'Dongguan City, the the Pearl River Delta region of China, adjacent to Hong Kong and Macao.
We have over 30 years in producing Chemical, and aviation equipments;Simulated climate testing and Size measuring equipments;Automated production equipments;Food production equipments etc.,those are widely used for scosmetics, food,chemical aviation,biology, pharmaceuticals etc.Especially our independently developed aviation solid propellant mixer and liquid metal, molten salt high-temperature magnetic transmission pump are hot selling and getting so good sales volume in USA, South America,North America, Europe,Rssia,Southeast market etc,
Our company has 6000m2 working shop,with lSO, CE European certification and Manufacture License forpressure machines.We have all kinds of technical personnel.resea
Audited Supplier 
2. Installation position
){kind=link}