Environmental Protection Equipment Manufacturer Air Purification Exhaust Gas Treatment Device

• Customization: Available
• Warranty: 12 Months
• Customized: Customized
• Model NO.: TY-RCO1000
• Condition: New
• After-sales Service: Engineers Available to Service Machinery Overseas
• Keyword1: Industrial Waste Gas Treatment Machine
• Keyword2: Exhaust Gas Catalytic Combustion Equipment
• Keyword3: Environmental Protection Equipment
• Transport Package: Wooden Case Packing, Air Freight, and Sea Freight
• Trademark: Taiyuan Machinery (Dongguan) Co., Ltd
• Origin: Dongguan City, Guangdong Province, China
• Production Capacity: 50PCS/Month

Product Description

Product Description
TY-RCO1000 Environmental protection equipment manufacturer Air purification exhaust gas treatment device

The equipment is mainly composed of dry filtration, activated carbon adsorption bed, catalytic combustion desorption bed, supporting fan, electrical control, etc.
Catalytic combustion is a new type of waste gas treatment equipment with high efficiency, energy saving and no secondary pollution, which has been successfully developed based on many years of waste gas treatment experience. After being used by many users, this treatment technology has reached the leading level of similar domestic products. The device is mainly suitable for organic waste gas that is not suitable for direct combustion or catalytic combustion and adsorption recovery methods. Especially for large air volume and low concentration treatment occasions, satisfactory treatment effect can be obtained. It is suitable for treating organic waste gas at normal temperature, large air volume, medium and low concentration, and volatile. The types of organic solvents that can be treated include benzene, ketones, esters, aldehydes, ethers, alkanes and their mixed gases.
Comprehensive interpretation of catalytic combustion equipment, first, the organic waste gas is removed from some dust particles through a dry filter, and then the organic waste gas that meets the adsorption conditions is sent to the activated carbon adsorption box for adsorption purification, and the purified clean gas is discharged into the atmosphere by the main exhaust fan. The adsorption device is equipped with one set of spare adsorption box. When the activated carbon adsorption is saturated, it is switched to the catalytic combustion desorption state through the control valve. The desorption regeneration system adopts online desorption regeneration, and can also adopt offline desorption regeneration, that is, the adsorption process is a continuous treatment process. While the spare adsorption device is put into use, the saturated adsorption box performs desorption work. After desorption, the activated carbon box is ready for the next cycle.

Process flow
Organic waste gas adsorption purification process: the waste gas first passes through a dry filter to remove dust and then evenly passes through the activated carbon adsorption bed. The pollutants in the waste gas are adsorbed on the area of the activated carbon, and the purified gas is discharged through the chimney to meet the standards. Activated carbon desorption regeneration and catalytic combustion process: when the adsorption reaches saturation, it is regenerated through valve switching. Hot air is sent to the adsorption bed to heat the activated carbon. The activated carbon is heated to decompose a high concentration of organic gas, which is introduced into the catalytic combustion bed by the desorption circulation fan. The waste gas is catalytically burned to generate harmless gases such as carbon dioxide and water and part of the heat. The heat is recycled for the decomposition and regeneration of the activated carbon in the adsorption bed. The entire adsorption and catalytic combustion process is automatically controlled by the PLC system.

Technical principle
Using the characteristics of large specific surface area and large adsorption capacity of activated carbon to adsorb and treat low-concentration organic waste gas is an extremely effective treatment method, which can concentrate the concentration of organic waste gas by more than 10-20 times. However, the adsorption capacity of the adsorbent material is limited, and the adsorbent material that is saturated with adsorption needs to be regenerated and reused to reduce operating costs.
For this reason, our company independently developed mature and reliable ZLRCO-100003 series activated carbon adsorption and desorption catalytic combustion equipment. After the activated carbon is saturated with adsorption, it is desorbed and regenerated with hot air to put the activated carbon back into use. By controlling the flow temperature of the desorbed gas, the desorbed waste gas is passed into the catalytic bed and ignited under the action of electric heat and catalyst. The purification efficiency of the catalytic combustion process can reach more than 9095%. After combustion, CO2 and H2O are generated and a large amount of heat is released. After the heat exchanger recovers part of the energy, the heat can be mixed with the outdoor air to be used as the activated carbon desorption gas, which reduces energy consumption and does not produce secondary pollution.

Performance characteristics
The RCO process is used to purify organic waste gas, which can remove multiple organic pollutants at the same time. It has the advantages of simple process flow, compact equipment and reliable operation;
RCO has high purification efficiency, generally more than 95%
RCO has the advantage of low operating costs, and its heat recovery efficiency can generally reach more than 95%
No wastewater is generated during the whole process, and no secondary pollution such as NOx is generated during the purification process;
RCO purification equipment can be used in conjunction with the oven, and the purified gas can be directly reused in the oven heating equipment to achieve the purpose of energy saving and emission reduction.
Five safety devices are used to prevent accidents.
The electric heating system works in sections, automatically tracks the temperature and has a built-in heat storage device, which saves energy and electricity.
The combined process of adsorption concentration + catalytic combustion is adopted, and the entire system realizes a closed cycle of purification and desorption processes, and no secondary pollution is generated during the operation process, and the equipment investment and transportation costs are low.
The PLC control system realizes the control of activated carbon adsorption bed and catalytic oxidation equipment, electric heating power, flue gas outlet damper control, fan, furnace temperature, pressure, wind direction switching valve signal interlock control, etc., and centrally monitors or controls important operating parameters. The control layer is mainly composed of PLC and its system. PLC and its system receive data information sent from the site, and after its own calculation and processing, it issues a response command to control the on-site equipment: at the same time, all faults of the on-site equipment are analyzed and processed in time, and the fault information is reflected on the touch screen in real time, and the response alarm prompt is given.
The main control cabinet is equipped with a main power switch (with thermal overload, electromagnetic overload, phase error protection function, with feedback output point, upload PLC system), the main switch can be manually set, and the power indicator light is set on the control cabinet panel. The control cabinet input and output lines use cable trays, and the input and output lines are at the top or bottom of the control cabinet to provide power supply and control power supply to all equipment in the control system. All control cabinets are equipped with door switches and lighting. Wire troughs are used inside the cabinet and galvanized bridge wiring is used outside the cabinet.

Scope of application
The treatment technology is particularly suitable for high waste heat recovery rate requirements and no other process can be used as a heat exchange recovery procedure: it is suitable for the same production line, where the exhaust gas composition often changes or the exhaust gas concentration fluctuates greatly due to different products. The application industries include the purification of low- and medium-concentration organic waste gas generated in the petroleum, chemical, rubber, paint, coating, furniture, printed iron cans, printing and other industries. The types of organic substances that can be treated include benzene, ketones, esters, phenols, aldehydes, alcohols, ethers, and hydrocarbons, etc. In addition, it is also suitable for deodorization and treatment of organic waste gas in sewage treatment plants.

Honeycomb activated carbon
Honeycomb activated carbon has been improved with special formulas and has multiple varieties. It can also be customized for adsorption according to pollutants. The mixed raw materials are pressed by customized molds and activated and fired at high temperature. Honeycomb activated carbon has the characteristics of large specific surface area, small through-hole resistance, developed micropores, high adsorption capacity, and long service life. It is widely used in air pollution control. The honeycomb activated carbon adsorption method is selected, that is, the exhaust gas contacts the activated carbon with a larger area, and the pollutants in the exhaust gas are adsorbed and decomposed, thereby playing a purification role.

Product Specifications	100*100*100MM
Iodine value	850mg/g
Specific surface area	920m//g
Carbon tetraoxide adsorption rate	55%
Square hole	150
Wall thickness	1.0mm
Bulk density	0.35-0.6g/cm
Phenol adsorption rate	>45%

Zeolite molecular sieve
Honeycomb zeolite molecular sieve is a high-efficiency molecular sieve carrier with good adsorption performance, no secondary pollution, and high-temperature regeneration. It has higher adsorption efficiency than similar adsorbents and has been widely and maturely used in the fields of adsorption, separation, and catalysis. It is suitable for the treatment of large air volume, low concentration, and high boiling point organic waste gas. Zeolite molecular sieve has a unique void structure: the pore size of zeolite is uniform, the internal void structure is well-developed, the specific surface area is large, the adsorption capacity is strong, and it contains a large number of pores that are invisible to the naked eye. The pore size in 1 gram of zeolite material can reach a specific surface area of 500-1000m after it is expanded. It plays a purification role.

Cyclone spray tower
When the equipment is in operation, the paint mist enters the high-speed cyclone guide device under the traction of the negative pressure fan. The paint mist, cyclone and water undergo gas-liquid emulsification reaction in high-speed rotation. The high-speed operation of the pneumatic mixing device makes the paint mist and the rotating liquid fully mixed. Under the action of centrifugal force, the paint liquid is separated. The cyclone barrel uses a water pump to circulate water, which is sprayed out by the spiral spray installed at the bottom of the waterproof layer and never blocked. The dust particles separated from the paint mist sink to the bottom of the water tank. The separated gas enters the environmentally friendly filler waterproof layer, and then enters the waste gas treatment equipment in the back section. After being treated by the cyclone purification cabinet, the paint mist purification rate can reach more than 95%.
Equipment advantages
Paint mist purification can reach more than 95%.
It is made of stainless steel in accordance with national safety supervision requirements, fireproof, high temperature resistant, non-deformable, easy and convenient to clean.
It occupies a small area, is highly efficient and energy-saving, and has a wide range of applications.
It has a simple structure, is easy to manage, and requires little maintenance.

Activated carbon adsorption box
When the heating is powered by the fan, negative pressure enters the activated carbon adsorption chamber, and then enters the activated carbon adsorption chamber. Since there are molecular forces between the activated carbon adsorbent and the gas, when the activated carbon adsorbent comes into contact with the gas, it can attract gas molecules and make them deep and keep them in the clean room. This phenomenon is called adsorption. The absorbing ability of the activated carbon adsorbent is used to make the waste gas contact with the porous activated carbon adsorbent with a large surface area. The pollutants in the waste gas are adsorbed on the activated carbon adsorbent, and they are separated from the gas. The purified gas is discharged into the air. Activated carbon adsorption is a dry gas treatment equipment, which consists of an adsorption unit with a neutralizing liquid in the body.
Equipment advantages
The equipment has stable performance, simple operation, energy saving and low consumption, safety and reliability, and no secondary pollution.
Therefore, it has high efficiency and strong capacity.
It can purify various mixed organic gases with a purification efficiency of more than 95%.
The equipment has a simple structure, small footprint, simple maintenance and management, and low operating cost.
It adopts full automatic control for operation, which is easy to operate.
It can be used to purify organic room gases produced by continuous production of mother companies.

UV photolysis purification
1. This product uses a special high-energy high-ozone LV ultraviolet light beam to irradiate odor-resistant gases, changing the molecular chain structure of organic gases such as chlorine, trimethylamine, hydrogen sulfide, methyl sulfide, dimethyl disulfide, carbon disulfide and styrene, sulfide HS. VOC, benzene, toluene, xylene, so that organic and inorganic high molecular weight odor compound molecules are transformed into low molecular weight compounds under the simultaneous irradiation of high-energy normal external light, 2CO, HO, etc.
2. Use high-energy high-ozone UV ultraviolet light to decompose oxygen molecules in the air to produce free oxygen, that is, active oxygen. Because free oxygen carries an imbalance of positive and negative electrons, it needs to combine with oxygen molecules to produce reactive oxygen, UV+OO-+O* (active oxygen) O+O2-031Oxygen). It is well known that ozone has a strong oxidizing effect on organic matter and has an immediate elimination effect on organic waste gas and other active odors.
3. The organic waste gas is input into the purification equipment. The purification equipment uses high-standard LV ultraviolet light beam and ozone to carry out synergistic decomposition and oxidation reaction on the organic waste gas, so that the organic matter is decomposed into low molecular compounds, water and carbon dioxide, and then discharged to the outside through the air duct.
4. Use high-altitude UV light to crack the molecular structure of the bacteria that cause odor, destroy the nucleus (DNA) of the bacteria, and then oxidize it through ozone, which can achieve the purpose of deodorization and killing bacteria.
Equipment advantages
Fast deodorization.
No need to add any substances.
No need to process and environmentally friendly
The equipment takes up little space and is light.
Low operation cost.
High technological integration and stable product quality.

Company Profile:
TAIYUAN MACHINERY EQUIPMENT(DONGGUAN)CO.,LTD is the subsidiary of TAIYUAN GROUNP(CHINA)CO.,LTD.The TaiYuan machinery company is located in 'the world factory'Dongguan City, the the Pearl River Delta region of China, adjacent to Hong Kong and Macao.
We have over 30 years in producing Chemical, and aviation equipments;Simulated climate testing and Size measuring equipments;Automated production equipments;Food production equipments etc.,those are widely used for scosmetics, food,chemical  aviation,biology, pharmaceuticals etc.Especially our independently developed aviation solid propellant mixer and liquid metal, molten salt high-temperature magnetic transmission pump are hot selling and getting so good sales volume in USA, South America,North America, Europe,Rssia,Southeast market etc,
Our company has 6000m2 working shop,with lSO, CE European certification and Manufacture License forpressure machines.We have all kinds of technical personnel.resea