Ty-Vkm Series Explosion-Proof Vertical Kneading Machine Adopts a Number of Advanced Design Concepts and Safety Measures

• Customization: Available
• Additional Capabilities: Drying
• After-sales Service: One Year Free Warranty
• Model NO.: TY-VKM-2000
• Application Area: Chemical
• Certification: ISO
• Condition: New
• Control System: PLC Control
• Mixing Capacity: 1000L & Above
• Safety Features: Emergency Stop Button, Overload Protection, Safety Lock
• Stirring Type: Spiral
• Working: High Speed Mixer
• Keyword1: Mixing Equipment
• Keyword2: High Speed Mixer
• Keyword3: Powder Mixer
• Transport Package: Wooden Case Packing, Sea and Air Freight Are Avail
• Specification: Dimension H*L*W/mm Weight6000*4200*3000 32tBarrel
• Trademark: Taiyuan Machinery (Dongguan) Co., Ltd
• Origin: Dongguan City, Guangdong Province, China
• Production Capacity: 50PCS/Month

Product Description

Product Description
VKM (Vertical Kneader Machine) is the safest equipment for producing pyroagents. In particular, it is suitable to stir solid propellant, which combines oxidants (e. g. AP, containing coarse and fine powder), aluminum powder and high viscosity polymer (e. g., H TPB) and other groups to form a uniform suspended slurry.
 In order to meet the high standards of safety, stability and quality of explosive pharmaceutical production, VKM adopts a number of advanced design concepts and safety measures:
. 1. Explosion-proof design of the whole machine, hydraulic drive, and static electricity protection everywhere to ensure that no electric spark is generated in the working area.
2. Real-time monitoring of operation overload, abnormal operation and other non-safety factors, and use the automatic control system for effective control.
. 3 Use the complete explosion-proof safety keys, remote PLC and S CADA for operation
. 4. Use on-site video monitoring to view the workshop site in real time, and store and record it.
. 5 Remote S CADA is enough distance from the workshop site to ensure the absolute safety of operators.
. 6 The equipment adopts the planetary mixing mode without dead Angle, and the two blades run in opposite directions and effectively knead the material.
. 7 Scientific design and high precision processing, to ensure that the blade spacing, blade-barrel wall spacing and blade barrel bottom spacing can effectively meet the requirements of material mixing, to ensure the self-cleaning ability of the blade, at the same time without any metal friction and collision.
. 8 Support the barrel wall temperature measurement, the barrel bottom temperature measurement and the material direct temperature measurement and other temperature measurement methods, to ensure that the material temperature is within a controllable range.
. 9 equipped with two mixing buckets, use together, improve the use efficiency of the machine. Support 7X 24 hours of uninterrupted work.
10. The main parts are all precise CNC processing and effective heat treatment to ensure high accuracy, good strength, strong and durable parts.
The properly designed rotor blade is composed of the remote rotor blade and rotates around the central axis, the eccentric rotor blade combination rotates without leaving any dead end.
Provide whole-line supporting services:
. 1 VKM host: 1 set
. 2 cylinder type discharging machine
. 3.3 sets of powder feeding units
. 4.1 set of liquid feeding device
. 5 High vacuum degree vacuum device 1 set
. 6.1 set of heating / cooling unit
. 7.1 set of pneumatic system
. 8.1 set of full explosion-proof operation box
. 91 set of PLC control electrical cabinet in the near-explosion-proof room
. 10.1 set of hydraulic system
. 1 set of explosion-proof closed circuit TV monitoring system
. 12 Remote control and data recording S CADA 1 set
. One set of 13 platforms
. 14 Technical support for explosion-proof room
. 15. Technical support for equipment installation
. 16 Equipment debugging service
Technical parameters of VKM selection are as follows:

Model	Dimension H *L*W/mm Weight	Barrel Inner Size D*H /mm	Full Volume /L	Useful Volume /L	Min  Volume /L	Power /KW	Pericentric Blade Speed /RPM	Telecentric Blade Speed /RPM	Revolution Speed /RPM	Clearance /MM	Vacuum Abs  P ressure /k P a
TY-VKM-10	2600*1600*1400 2.5t	300*240	16.9	12	2	5.5	0~25	0~50	0~6	3±0.5	<1.5
TY-VKM-100	3200*2000*1600 6t	600*480	135	100	15	22	0~25	0~50	0~6	4.5±0.5	<1.5
TY-VKM-500	4200*2500*2000 12t	900*800	500	350	760	37	0~22.5	0~45	0~6	5.5±0.5	<1.5
TY-VKM-1000	5100*3000*2500 24t	1200*1100	1000	600	120	45	0~22.5	0~45	0~6	6±1	<1.5
TY-VKM-2000	6000*4200*3000 32t	1400*1300	2000	1200	200	55	0~20	0~40	0~6	7±1	<1.5
TY-VKM-3000	6500*4600*3400 35t	1600*1500	3000	1800	300	75	0~20	0~40	0~5	8±1	<1.5
TY-VKM-5000	7300*5000*3600 40t	1900*1800	5000	3000	500	110	0~18	0~36	0~5	9±1	<1.5

Optional configuration
Mixing bucket with a bottom drain valve
Interchangeable mixing bucket
Vacuum emptying system (pressure discharge)
• vacuum and sub-atmospheric system
• temperature-control system
Sensors used for the in-cylinder or cylinder wall temperature measurement
Paddles with a wear-resistant coating
Explosion protection
Upstream and downstream systems, such as metering feeding systems, temperature control, and filling systems

Advantages of vertical kneading:

1. Intensive kneading and dispersion of high-viscosity products
2. Shorten the processing time and improve the product quality
3. No seal is in contact with the product
4. The minimum processing capacity is 10% of the total container volume
5. The knead blade is adjusted with variable variable speed by frequency converter
6. Can be automated according to customer requirements
7. Low maintenance, seals made of high quality material
8. Operating using multiple mixing drums (available upon request)

Company Profile:
TAIYUAN MACHINERY EQUIPMENT(DONGGUAN)CO.,LTD is the subsidiary of TAIYUAN GROUNP(CHINA)CO.,LTD.The TaiYuan machinery company is located in 'the world factory'Dongguan City, the the Pearl River Delta region of China, adjacent to Hong Kong and Macao.
We have over 30 years in producing Chemical, and aviation equipments;Simulated climate testing and Size measuring equipments;Automated production equipments;Food production equipments etc.,those are widely used for scosmetics, food,chemical  aviation,biology, pharmaceuticals etc.Especially our independently developed aviation solid propellant mixer and liquid metal, molten salt high-temperature magnetic transmission pump are hot selling and getting so good sales volume in USA, South America,North America, Europe,Rssia,Southeast market etc,
Our company has 6000m2 working shop,with lSO, CE European certification and Manufacture License forpressure machines.We have all kinds of technical personnel.resea