High-Efficiency Ty-100 Laboratory Banbury Mixer Extruder for Industrial Use

• Customization: Available
• After-sales Service: One Year Free Warranty
• Warranty: One Year Free Warranty
• Model NO.: TY-100
• Plastic Processed: PE
• Product Type: Mixer Extruder
• Feeding Mode: One Feed
• Assembly Structure: Integral Type Extruder
• Screw: Twin-Screw
• Automation: Automatic
• Computerized: Computerized
• Keyword1: Laboratory Banbury Mixer
• Keyword2: High-Efficiency Extruder
• Keyword3: Industrial Mixer Extruder
• Transport Package: Wooden Case Packing, Air Freight, and Sea Freight
• Specification: 1100-600-1600mm 400kg
• Trademark: Taiyuan Machinery (Dongguan) Co., Ltd
• Origin: Dongguan City, Guangdong Province, China
• Production Capacity: 50PCS/Month

Product Description

Product Description
TY-100 High-Efficiency Ty-100 Laboratory Banbury Mixer Extruder for Industrial Use

1. Application: This machine is mainly used for mixing and mixing rubber, plastic and chemical raw materials. It is also suitable for mixing various high and low viscosity materials. This machine is equipped with PLC programmable liquid crystal display, man-machine interface operating system, curve showing the close relationship of temperature, time and torque, the mixing process is automatically completed, simple operation, energy-saving and high-efficiency, suitable for manufacturers' laboratories and scientific research units for raw materials The formulation development and research determination.

1. Parameters:

Mixing chamber volume	100ml
Temperature Range	0-300ºC
Heating Method	Electric heating
Temperature accuracy	±1ºC
Total Power	4.5Kw
Controller	PLC programmable 10"TFT color touch screen, man-machine interface, can set all process parameters
Pour out method	Pull out
Rotor	Banbury Cam Each pair(Free)
Rotor speed ratio	1:1.3
Speed range	0-200rpm frequency converter speed regulation
Torque range	0-300N.M
Rotor material	SKD chromium molybdenum alloy
Rotor hardness	HRC60 surface hard chrome
Mixing chamber material	SKD chromium-molybdenum alloy material, inner cavity surface hardness HRC60 mirror hard chrome
Upper pressure mound	Full pressure pneumatic, air source pressure 0.5~0.8Mpa (customer-provided air source interface)
Cooling method	Compressed air cooling
Main motor	3KW
Total heating power	1.5KW (0.5KW/zone, 3 zones in total)
Dimension	1100×600×1600(W×D×H)mm
Electricity source	3∮, AC380V, 22A three-phase five-wire (customer-provided power connection port)
Weight	About 400Kg

1. Working principle:

When the internal mixer is working, the two rotors rotate relative to each other, and the material from the feeding port is clamped and brought into the roll gap. It is squeezed and sheared by the rotor. After passing through the roll gap, it hits the sharp edge of the lower top bolt and is divided into two parts. Return to the top of the wheel gap along the gap between the front and rear chamber walls and the rotor. During the flow around the rotor, the material is subjected to shear and friction everywhere, which causes the temperature of the rubber compound to rise sharply and the viscosity to decrease, which increases the wettability of the rubber on the surface of the compounding agent and makes the rubber and the compounding agent surface fully contact. The compound agglomerates along with the rubber material pass through the gap between the rotor and the rotor, the gap between the rotor and the upper and lower top bolts, and the inner wall of the mixing chamber, and are sheared and broken, surrounded by the stretched and deformed plastic, and stabilized in a broken state. At the same time, the ribs on the rotor make the rubber material move along the axial direction of the rotor, which has a stirring and mixing effect, so that the compounding agent is evenly mixed in the rubber material. The compounding agent is repeatedly sheared and broken in this way, and the rubber compound is repeatedly deformed and restored. The continuous stirring of the rotor ribs makes the compounding agent uniformly dispersed in the compound.

1. Machine structure:

1. Features:

The internal mixer is composed of rotor mixing chamber, feeding and pressing device, transmission device, sealing device, lubrication system, heating system and electrical control system. The mixing chamber of the internal mixer consists of a sealed cavity with a ∞-shaped cross-section, which is equipped with a pair of rotors. The two ends of the rotor are sealed to prevent the material from leaking out of the shaft. The upper part of the mixing chamber has a material pressing device. The material pressing device is composed of an upper bolt and a counterweight. The upper bolt is connected with the piston rod and the piston. It is composed of a lower bolt opening and closing device and a locking device. The lifting and pressing of the upper bolt are operated by a hand wheel. When the internal mixer is working, the inner wall of the mixing chamber has a heating function, so it is equipped with a heating system. The heating medium is generally electric.

1. Rotors:

1. Operation interface:

We can Customized exclusive language interface for customers from different countries
Company Profile:
TAIYUAN MACHINERY EQUIPMENT(DONGGUAN)CO.,LTD is the subsidiary of TAIYUAN GROUNP(CHINA)CO.,LTD.The TaiYuan machinery company is located in 'the world factory'Dongguan City, the the Pearl River Delta region of China, adjacent to Hong Kong and Macao.
We have over 30 years in producing Chemical, and aviation equipments;Simulated climate testing and Size measuring equipments;Automated production equipments;Food production equipments etc.,those are widely used for scosmetics, food,chemical  aviation,biology, pharmaceuticals etc.Especially our independently developed aviation solid propellant mixer and liquid metal, molten salt high-temperature magnetic transmission pump are hot selling and getting so good sales volume in USA, South America,North America, Europe,Rssia,Southeast market etc,
Our company has 6000m2 working shop,with lSO, CE European certification and Manufacture License forpressure machines.We have all kinds of technical personnel.resea