EPE Foamed Pearl Cotton Extrusion Line

• Customization: Available
• After-sales Service: One Year Free Warranty
• Warranty: One Year Free Warranty
• Model NO.: TY-EPE150
• Plastic Processed: EPE
• Product Type: Extrusion Molding Machine
• Feeding Mode: One Feed
• Assembly Structure: Integral Type Extruder
• Screw: Twin-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don′t Exhaust
• Automation: Automatic
• Computerized: Computerized
• Keyword1: EPE Foam Extrusion Equipment
• Keyword2: EPE Foam Production Line
• Keyword3: PE Foam Cloth Extrusion Equipment
• Keyword4: Plastic Extrusion Machine
• Transport Package: Wooden Case Packing, Sea and Air Freight Are Avail
• Specification: 30m*3m*. 3m 7t
• Trademark: Taiyuan Machinery (Dongguan) Co., Ltd
• Origin: Dongguan City, Guangdong Province, China
• Production Capacity: 50PCS/Month

Product Description

Product Description
TY-EPE150 PE Foam Sheet Extrusion Line
General Information:
Raw material: LDPE, GMS, Talc, Butane gas, etc.
Extruder capacity: 250-300KG/HOUR
Sheet thickness: 1-9 mm
Sheet width: 1000mm according to the sheet thickness
Three shifts per day, 4 people for each shift.
Power Supply: 380V, 50HZ, 3Phase Or Customized as the buyer request
Foaming Ratio: 10-40
Equipment dimension:30 m*3m*.3 m
Equipment weight: 7t
List of major system&pics:
Detailed technical data:
A. Steel rack structure                        1set
a. operation table of ingredient               ss41 made of steel  
b. steel ladder                            ss41 made of steel
B. Auto feeding unit 1set
capacity                                350 kg/hr
feeding method                          auto feeding
hopper                                 coniform
materials of hopper                       stainless steel        
driving motor 1set                        2HP ×4P  
C.Extruding System                         1set
a. Deceleration box                        1set
model                                 helical gear without pole
material                                FCD25 forgeable lion
box body                               FC 20
gear wheel                              SCM4 special gear wheel, Polished and heated
motor                                  AC110KW×4P Equipped with the transducer 
b. Neck
model                                 Cooling water set
material                               FCD25 cating iron
c.Barrel
diameter                              ∮150×∮260mm
material                               38CrMoAl nitride steel
heating area                            14 zones 
method of heating                        casted aluminum heater
method of cooling                        insider cycle water by valves
d.Screw      
diameter                               ∮150 (L/D-55:1))
Material: 38CrMoALA nitride steel          HV900  
compression ratio                        3:1
rotating speed                           0-60  r/m
  D.Vesicant injecting unit                         1 set    
forming agent                            butangas in liquid state
pump                                   high pressure metering pump
output pressure highest                     Max 30MPa
output regulation                          regulate the itinerary of piston
pressure panel                            60MPa
power                                   4 kw
process control                          graduate hand wheel
driving motor by pump                   2HP ×4P×1set   
E.   Anti-shrinking injection unit              1 set
anti- shrinking M-1,                       hard fatly acid single glycerin
pump                                  high pressure measure pump, double pillarw piston
     the range of measurement                 35-245CC/min
pressure panel                           60Mpa 1set
     volume of melting-pot                     5-7L
driving motor by pump                    2.2 kw×4P
method of heating                        belt heater
heating region                           2region
fuse pressure panel                       0~60MPa
fuse temperature                         T/M detector,1 detecting site          

1.   Foaming mold head unit

     Type                                   round mold head for expanding
      a)∮100, regulatable, 1set or other size as the buyer request)
      b)∮120, regulatable, 1set)       
material                                H13
heating region                           1zone
heating method                          electricity heater
fuse pressure panel                       0-60MPa
diameter of mold lips                     user decides himself based on the width of sheet
thickness control                        Regulated by the speed of spiral stick and the distance between mold heads
die lip material                          special steel with heating treatment
 

1.   Auto net changing system

heating area                            3 zones
H.   Air ring & mold drum unit.
Air ring
a.φ700mm
material                                   forged steel  φ700mm
b.blowing method                           air engine
c. air motor:  1/2HP
Mold drum
a. material                                  steel
b.cooling method                           water cooling + wind cooling
c.methods for cutting open                    electric cutter  
d. sizes of mold drum                         1100MM /2000 MM one /each
e.air engine  2HP          
I.   Expanding Unit                                1 Set
carbon steel & stainless steel rack gradually expand
material                                   SS41+SUS
J.   Haul-off unit                                  1set
size of expanding roller                       ∮400×2000×2sets               
material                                   STPG tube Chromium-plated
driving motor adjustable                      2.2HP×4P
size of expanding roller                       ∮165×2000
material of expanding roller                    wood
K.   Rolling unit                                  1 set
Model                                     double axes cantilever displacement type
maximum of rolling weight                    maximum 30kg×1m(diameter)
tension                                    15kg/m
driving motor regulative: revolving motor         50kg/cm2×2set
length control                               could be pre-set, equipped with the length alarm
revolving driving motor                       1HP×1/10 gear deceleration motor
L.    Auto control unit                             1 set
a. temperature control
squeezing engine                            12 zones
mold head                                  1 zone
b. driving motor control
squeezing engine AC motor control cabinet
M.  Adding rucleonizer&mixing unit                  1set
feeding capacity:2-30g/min
feeding method:                             Spiral and constantly
driving motor :VS0.75KW
Spare parts list:

No.	Name	Q'ty	Remarks
1.	Butane pump connection with connecting set	3 sets
2.	Tool box	1 set
3.	Fixed wrench	1 set
4.	Flexible wrench	1 set
5.	stainless steel net	1 m2
6.	Plug sealing ring	6 pcs	Components easy to be damaged in butane pump
	Heating pipe	2 pcs
	Sealing gasket (cuprum)	1 pc
	One way valve seat	1 set
	Pole	2 pc
7.	One way valve seat	1pc	components easy to be damaged in metering pump
	sealing gasket 4pcs	4pcs
	one way valve steel ball 2pcs	2pcs
8.	Heater	3pcs
9.	Transport pipe of metering	1x8m
10.	Thermocouple	2pcs
11.	Fuse high pressure panel 6mp	1 pc
12.	One-way valve in squeezing engine	1 pc
13.	Rotary switch	2 pcs
14	Cut knife	1pcs
15.	Solid State Contactor	1pcs
16.	Main extruder pressure gauge	1pcs
17.	Pressure gauge	1pcs

Flow Chart;

Company Profile:
TAIYUAN MACHINERY EQUIPMENT(DONGGUAN)CO.,LTD is the subsidiary of TAIYUAN GROUNP(CHINA)CO.,LTD.The TaiYuan machinery company is located in 'the world factory'Dongguan City, the the Pearl River Delta region of China, adjacent to Hong Kong and Macao.
We have over 30 years in producing Chemical, and aviation equipments;Simulated climate testing and Size measuring equipments;Automated production equipments;Food production equipments etc.,those are widely used for scosmetics, food,chemical  aviation,biology, pharmaceuticals etc.Especially our independently developed aviation solid propellant mixer and liquid metal, molten salt high-temperature magnetic transmission pump are hot selling and getting so good sales volume in USA, South America,North America, Europe,Rssia,Southeast market etc,
Our company has 6000m2 working shop,with lSO, CE European certification and Manufacture License forpressure machines.We have all kinds of technical personnel.resea