Three-Chuck Side-Mounted Heavy-Duty Pipe Laser Cutting Machine

• Customization: Available
• After-sales Service: Online Support, video Technical Support
• Application Area: Engineering & Construction
• Model NO.: TY-630
• Condition: New
• Control System: PLC Control
• Cooling Method: Water Cooling
• Keyword1: Pipe Laser Cutting Machine
• Keyword2: Laser Cutting Machine
• Keyword3: Heavy Duty Pipe Cutting Machine
• Transport Package: Wooden Case Packing, Sea and Air Freight Are Avail
• Trademark: Taiyuan Machinery (Dongguan) Co., Ltd
• Origin: Dongguan City, Guangdong Province, China
• Production Capacity: 50PCS/Month

Product Description

Product Description
TY-630 Three-chuck side-mounted heavy-duty pipe laser cutting machine
The side-mounted three-chuck laser tube cutting machine is equipped with a dedicated cutting operating system. It is easy to operate, has high precision, and is highly professional. It is suitable for professional profile cutting. It has a simple and stable structure, good sealing and high efficiency, and can clamp square tubes, round tubes, oval tubes and other tubes. The side-mounted design makes loading and unloading easier and more convenient, solving technical difficulties such as inconvenient loading of heavy tubes, low unloading efficiency, and inability to achieve automatic unloading. The three-chuck processing mode allows the cutting head to cut tails between different chucks, and the zero tail mode reduces material costs. The whole tube is loaded, cut, and unloaded. It can be processed efficiently and with high quality according to different lengths, shapes, and specifications of tubes. It is widely used in many industries such as fitness equipment, automobile manufacturing, insulation containers, office furniture, agricultural machinery, aerial operations, hardware products, etc.
Machine features:
1. High-strength machine tool/small deformation, low vibration, and extremely high precision;
2. The chuck can automatically center the workpiece, automatically find the center, pneumatically open the clamp, the clamping force is large and constant, the clamping is stable and firm, and the cutting accuracy is guaranteed;
3. Three-chuck (two-chuck and three-chuck) processing mode, which meets the cutting head to cut tails between different chucks, zero tail mode;
4. Advanced integrated gas control system, while connecting different auxiliary gases, flexible selection according to actual use;
5. Three-chuck structure, used for round tubes, square tubes, rectangular tubes, H-shaped steel, angle steel, channel steel of ordinary carbon steel, stainless steel and other materials, the cutting workpiece round tube size Φ40-Φ630mm, the maximum length of the raw material is 12000mm, and the unloading length is 100~12000mm.
6. The side-mounted design makes loading and unloading easier and more convenient, solving the technical difficulties such as inconvenient loading of heavy pipes, low unloading efficiency and inability to realize automatic unloading.
1. Technical description
1.1 Equipment composition
The main components of the XT-TX630-12 series laser tube cutting machine are: machine tool host, intelligent feeding system, automatic unloading device, control system, low-voltage electrical system, laser, chiller, etc.
1.2 Machine tool host part
The bed host part is the main component of the entire laser tube cutting machine. The cutting function and cutting accuracy of the laser tube cutting machine are realized by the host part. The host part consists of the intelligent feeding system bed, chuck, X/Z axis device, auxiliary system (protective cover, air circuit and water circuit), operation screen and other parts.
1.3 Intelligent loading and unloading system
The loading side is designed with 5 sets of intelligent loading systems and unloading inclined support unloading devices.
1.4 Electrical control part
The electrical control system of the laser tube cutting machine is an important part to ensure the running trajectory of various graphics. Generally, the electrical control system is mainly composed of CNC system and low-voltage electrical system. The CNC system of this machine tool is equipped with the Bochu high-performance bus-type 5000A CNC system. The system is based on the Windows operating platform, runs stably and reliably, contains a 64-bit microprocessor, and can be used with nesting software.
1.5 Low-voltage electrical system
The low-voltage electrical system is located in the electric control cabinet and is the interface part of the electrical control of the whole machine. Various original components of the electrical system are products produced by well-known domestic and foreign manufacturers to ensure that the whole machine is stable and reliable during operation and has sensitive response. The drive motor is an AC servo motor, which is used to drive the X-axis, Y-axis, and AW (synchronous rotation) axis of the machine tool. It has good acceleration performance and fast response speed. The Z-axis of the machine tool is the feed axis, and an AC servo motor (with brake) is used to drive: that is, the Z-axis cutting head, which has good dynamic response characteristics and can be both follow-up control and NC control.

2. Main components and working principle
2.1 Pipe cutting bed
The company independently developed and processed the whole machine, using the principle of structural dynamic design. It is made of high-quality plate and pipe composite welding. It is divided into 4 sections and connected by high-strength bolts and fixed plates to ensure the geometric accuracy after connection. After welding, it is annealed to eliminate internal stress, and after rough machining, it is subjected to vibration aging and then fine machining, which greatly improves the rigidity and stability of the machine tool. The bed has a high natural frequency and good shock absorption performance, which effectively reduces vibration under high-speed operation; ensuring the operating accuracy and service life of the machine.
2.2 Crossbeam
The L-type crossbeam, X-axis crossbeam and side columns adopt a gantry structure and are welded as a whole with high-quality carbon steel plates. After annealing to eliminate internal stress, they are subjected to vibration aging after rough machining and then fine machining to ensure the rigidity and stability of the moving components of the laser head. The crossbeam is fixed on the bed and equipped with high-quality linear guides, driven by servo motors, and driven by high-quality gear racks to enable the Z-axis slide plate to achieve reciprocating motion in the X direction. During the movement, the limit switch controls the stroke to limit the position, and there are elastic buffer pads at both ends to mechanically limit the position to ensure the safety of the system operation. The Z-axis device mainly realizes the up and down movement of the laser head. The up and down movement of the laser head is completed by the CNC system controlling the servo motor, the motor driving the gear rack, and driving the Z-axis slide plate to reciprocate up and down. Both the upper and lower ends use proximity switches to control the stroke to ensure the safety and reliability of the movement. The guide rails, gear racks and pinions are all made of high-quality products to ensure the accuracy of the transmission.
The Z axis can be used as a CNC axis to perform its own interpolation movement, and can be linked with the X and Y axes at the same time, and can be switched to follow-up control to meet the needs of different situations. Since the Z axis follow-up is also controlled by the CNC system, the follow-up has high precision and good stability, thus ensuring the quality of cutting. After the capacitive sensor in the Z axis device detects the distance from the nozzle to the surface of the plate, it feeds back the signal to the control system, and then the control system controls the Z axis motor to drive the cutting head up and down, thereby controlling the distance between the nozzle and the plate to be constant, effectively ensuring the cutting quality. The cutting head can automatically adjust the focal length and adjust the position of the focus according to the material and thickness of the cutting material, thereby obtaining a good cutting section.
2.3 Chuck
The chuck is equipped with a precision pneumatic chuck, which adopts a well-known domestic brand. The rear chuck is designed with an infrared sensor to detect the position of the tail end of the pipe, so as to realize the automatic clamping of the pipe by the rear chuck. The clamping force can be adjusted to complete the automatic feeding process;
The sensor transmits the signal to the CNC system, and the system controls the rear chuck to accurately send the pipe to the pre-cutting position. According to the customer's process requirements, the flat head or uneven head processing of the pipe can be realized;
1. Precise position control and torque control to ensure that thick pipes do not loosen and thin pipes do not deform.
2. Round hole design, stronger passing capacity;
3. The clamping force can be adjusted intelligently, suitable for different types of pipe processing needs;
4. Full stroke clamping range, no manual adjustment required;
5. Adopting a large cylinder control structure, the clamping force is twice that of an ordinary chuck;
6. Precision ground gear transmission, stronger power and higher efficiency;
7. High dustproof level and stronger stability

2.4. Front bed servo follower

The front bed servo follower support system independently developed by Xintian Laser has a material support function. It is driven by a servo motor and can achieve smooth cutting of heavy pipes of different lengths, sizes and shapes. It can also adjust the height in real time according to the height of the pipe when it rotates, so as to achieve perfect support during the cutting process. The support has strong load-bearing capacity, and the overall 12-meter loading can meet the maximum weight of the pipe up to 1500KG.
2.5. Automatic loading and unloading

The loading side consists of 5 groups of intelligent loading systems that intelligently pick up materials from the material rack and transport them to the bottom of the chuck, and then lift the pipe to a suitable height for the chuck to clamp. Each group of unloading side material receiving also has a side flipping function, which is realized by the solenoid valve controlling the cylinder. The workpiece can be flipped onto the receiving rack after cutting, and the workpiece slides out laterally along the unloading rack. During the processing, for different pipes, the unloading side receiving device, the system will control the follow-up receiving device to adjust the receiving height of the receiving assembly in real time according to the changes in the outer contour of the pipe to ensure that the receiving plate stably supports the pipe. When the chuck moves to the corresponding position, the follow-up material receiving device will automatically drop and flip to avoid it. 2.6. Material receiving device
The front material receiving pallet on the material receiving side will drop down and flip after receiving the workpiece, and tilt the workpiece to the material receiving rack. The material receiving rack is designed to have a certain inclination angle according to the customer's on-site conditions. The workpiece can flip sideways and slide out of the main machine along the slope to achieve material unloading, and the long and short materials are divided into different sections (the length of the pipes does not overlap).
2.7. Control system
The FSCUT5000 series is a bus cutting system specially launched for special pipe cutting machines. Among them, the FSCUT5000A system is suitable for three-chuck special pipe cutting machines, and is equipped with the pipe nesting software TubesT to achieve common edge cutting, which saves more time and materials.
2.7.1 The Bochu 5000A system is a PC CNC system based on WINDOWS, a real-time system based on bus control, with integrated follow-up control and three-chuck pulling and cutting functions. It can compensate for the center deviation of the pipe in real time, and the corner cutting speed is faster and more stable. The display operation unit provides a good human-machine interface, a color LCD screen that can display various operation information, and an operation panel with function keys for machine tool operation. It has analog graphic display and dynamic graphic tracking display functions, making the processing more intuitive and easy to monitor and control.

2.7.2 With the tube nesting software TubesT, it can read IGS format files exported by Solidworks, UG, and Pro/E, and can realize automatic sorting, common edge cutting, square tube welding compensation, part drawing, nesting report, real-time centering, profile processing and other functions. Support one-key calibration of square tube level, support segmented perforation, progressive perforation, and pre-perforation functions. Support breakpoint memory, breakpoint forward and backward tracing, and allow partial graphics processing and other functions.
2.7.3 According to the speed and power parameters set by the operator, the laser power can be accurately adjusted to ensure that the machine tool can still obtain the corresponding optimal laser cutting power under different speed conditions during acceleration and deceleration.
2.7.4 In order to solve the problem of laser focus fluctuation caused by uneven pipe surface, which affects the cutting quality, the cutting head (Z axis) must follow to keep the focus constant. In addition to the follow-up function, the Z axis of this cutting machine also has the same display and control functions as the X and Y axes.
2.7.5 The CNC system of this machine has self-check alarm and automatic protection functions, and also has alarm display and automatic protection for external conditions.

2.8, Laser

Raycus 20000W laser, built-in high-power single module, unique protection technology and internal modular layout, has high energy density, while achieving ultra-high power output, smaller shape, energy saving and power saving. The laser power is continuously adjustable, the electro-optical conversion efficiency is high, and the beam quality is high. It greatly expands the domestic application market of ultra-thick plate cutting, laser composite welding, automatic welding, etc., and is an ideal laser source for cutting, welding, drilling, cladding, additive manufacturing, surface heat treatment and other applications of metal and non-metal materials.

2.9. Cutting head

The BLT4 series is an intelligent cutting head developed for high-power pipe cutting to ensure cutting stability. It has a new mechanical structure design, standard features such as process monitoring and intelligent perforation, and multiple sets of sensors to ensure efficient, stable and safe production.
2.9.1 Anti-collision protection
Maintenance is more convenient, and the anti-collision design of the cutting head effectively reduces the probability of returning to the factory. There is no need for after-sales service to come to the door, and customers can replace it by themselves, which reduces the maintenance cost.
2.9.4 Air pressure monitoring
Improve processing stability
Real-time monitoring of gas flow output during cutting, effectively reducing the impact of insufficient/excessive air pressure on the quality of the cutting section.
2.9.5 Built-in amplifier
Improve capacitance stability
Strong anti-interference ability, more stable capacitance.

2.10 Dust removal design and working process

2.10.1 The air inlet of the dust removal host is connected to the dust extraction port reserved by the pipe cutting machine through a hose. When the metal pipe is cut through, the smoke goes down and is directly sucked into the dust removal host through the air inlet at the lower side. It is sucked immediately after cutting, so as to achieve the effect of timely cleaning of cutting smoke.

3. Main configuration list
4. Equipment parameters and spare parts
4.1 Equipment technical parameters

Company Profile:
TAIYUAN MACHINERY EQUIPMENT(DONGGUAN)CO.,LTD is the subsidiary of TAIYUAN GROUNP(CHINA)CO.,LTD.The TaiYuan machinery company is located in 'the world factory'Dongguan City, the the Pearl River Delta region of China, adjacent to Hong Kong and Macao.
We have over 30 years in producing Chemical, and aviation equipments;Simulated climate testing and Size measuring equipments;Automated production equipments;Food production equipments etc.,those are widely used for scosmetics, food,chemical  aviation,biology, pharmaceuticals etc.Especially our independently developed aviation solid propellant mixer and liquid metal, molten salt high-temperature magnetic transmission pump are hot selling and getting so good sales volume in USA, South America,North America, Europe,Rssia,Southeast market etc,
Our company has 6000m2 working shop,with lSO, CE European certification and Manufacture License forpressure machines.We have all kinds of technical personnel.resea